Tag Archives: custom rifle

The 257 Blackjack

Background

You may have read my piece on the 25 Creedmoor from a while back, if you haven’t then make sure you go read it after this. In that article about the 25 Creedmoor, I detailed how my nascency in precision rifle shooting began with a twenty-five caliber rifle.  And that I had returned again to the quarter-bore. There’s more to that story, and today I bring you The 257 Blackjack.

One of the main reasons I quit shooting that old twenty-five 0’six, was because there was never a good bullet selection for it. The biggest bullets available were one hundred twenty grain, and they were hardly long-range bullets. They featured ballistic coefficients not much better than anything else designed in the sixties.

That was all about to change, and change for the better. I couldn’t have known how far down the quarter-bore hole I was going to fall when I first made contact with Blackjack Bullets.

The 257 Blackjack
The 257 Blackjack next to its larger parent, the 6.5 SAUM

The Blackjack 131 Ace

That first conversation I had was with Miles Johnson, the brains behind Blackjack Bullets. Like me he had often hungered for a better bullet for twenty-five caliber cartridges. But he had the intellect and drive to do something about it.

Miles is a smooth-talking guy, with very unequivocal purpose in conversation. The kind of guy you could sit around a fire with a bottle of whiskey and watch the stars. Before you know it he might be talking so deep about drag and aerodynamics that you have to start reading the bottle to find words you understand.

Our initial contact began my twenty-five Creedmoor project, Miles’ company Blackjack Bullets was producing the 131 Grain Ace bullet.  I intended to make it the crown jewel of the project. Which has been an extremely superior performer for me lo these short two years, it leaves its six-point-five cousin in the dust.

The Birth of a New Cartridge

But Blackjack had been working all along on something even more threatening and treacherous.  It was their own cartridge that was purpose-designed to make the 131 Ace sing a tune that nobody could touch. That project was the Two-fifty-seven Blackjack, a short action magnum cartridge based on the SAUM case.

The 257 Blackjack
sexy little cartridges

It would fit in short action rifles, feed from AI patterned magazines. Pushing the Ace beyond thirty-two-hundred feet per second. It falls somewhere between the old 25WSSM and the 25SAUM wildcat.

The 131 Ace has an advertised G7 BC of .330. My personal experience and testing led me to believe that number is a tad conservative and that the number is more like .340. With an immaculate profile like that, the Ace when launched at these speeds is as flat as most available cartridges you can get.  These bullets cheat the wind from its deviant influence.

Since the twenty-five Creedmoor had been such an outstanding success, I decided that I must indeed have the two-fifty-seven Blackjack as well. I figured it would be an amazing Rocky Mountain hunting rifle. So as soon as Miles had a reamer, we got started on the project.

The Pit Boss. Sporting a 24 inch Proof Research carbon wrapped barrel, and a YHM suppressor adorns the muzzle.

Building the rifle

With weight in mind, I decided I would spend the extra cheddar and get a Proof Research carbon fiber barrel with a 7.5 twist. My 25 Creedmoor is a 7 twist, but with the much faster Blackjack I needed a slightly less agressive twist. It was matched to a lightweight carbon fiber stock from Iota Outdoors.

Both would be connected with a simple Remington 700 short action. I swapped the factory trigger for a superior one from Trigger Tech, this has been a pretty standard practice for me. On top I mounted my US Optics TS 20X, which I think is perfect comapnion for this lightweight but long range hunting rifle. That said, I have a USO Foundation 25X on the way that might go for a ride on the Blackjack as well.

Trigger and magwell detail, all a perfect fit.

Next, it was time to start load development. Which requires making brass from something else, the easiest seemed to be Hornady 6.5 4S cases, they were cut, sized, annealed, then cut again, sized again, turned, and annealed. The finished product is a beautiful fat and short little case, it looks like the X47 after an all you can eat 24 hr buffet.

The Loading

Mine is only the third rifle chambered in the Two-Fifty-Seven Blackjack so load data was based entirely from what Blackjack bullets had tried in theirs. I tried several different powders, including H4350, H4831SC, but I ended up getting the best velocity with Alliant RL 26. With 56 grains of powder, I was getting just shy of 3300 feet per second.

Fireforming these fat little cases gave some slight variation in velocity, but that didn’t surprise me. I did quite a bit of testing with loads back and forth, which is a tedious process with such a limited supply of brass in which I was so heavily invested. Magnum primers seemed to give the cartridge too much of a pressure spike, and excessive wear to the cases. This forced me to back down to just a Large Rifle primer, which significantly softened the blow.

This change still gave me adequate velocity, but also saved my brass from being ruined prematurely. An added benifit that eased in extraction from the chamber. The Ace likes to run right around 3200FPS from the Blackjack, and that’s just fine with me.

The 257 Blackjack
A typical group from the 257 Blackjack, including a true coldbore shot (left) and four followup shots.

Shooting the 257 Blackjack

With no shortage of space here in the Rockies, I decided to get the Blackjack out to some significant ranges. I wanted to see how well my projections panned out, and see how close the trajectory lined up with my ballistic computer Trasol.

My first distance conquered was 1025, this after confirming a fairly rough zero in the dirt at 150 yards. From there I dialed the indicated 5.3 MRAD, and closed the bolt. One of my favorite things about shooting that far, is the nice delay you have to get a good clear sight picture to watch the impact. The first impact was a touch low, so I corrected the .2 and fired again, making perfect elevation on impact. I then shot it at 1250 yards where it was slightly ahead of the predicted dope, and I had to dial back down half a MIl to get on target.

I then stretched it out to just a few hundred feet shy of a mile.  12.8 MRAD was just the ticket for that range. For the naysayers, that is two MIL’s ahead of the 220 grain 300 RUM I was testing a few months back. And at 1600 yards, the Blackjack is 300FPS faster than the RUM. With only 60 pounds of energy less than the RUM. These are of course estimations made by my ballistic calculator. But they appear to be spot on based on the data I’ve shot to within a reasonable margin of error.

Shooting these 25 caliber heaters through this carbon wrapped barrel can heat it up quick. This rifle was purpose-built to be a hunting rifle, so barrel heat is of little concern. Rare is the occasion that I shoot more than a couple shots. So the weight savings are far more valuable to me in a hunting rifle.

Reliability of the Blackjack

The recoil on the Blackjack is not bad at all, but for a short action I would call it sharp. Obviously, there is going to be some kick from something this spicy. Its certainly not bad though, I would compare it to a heavy 308 load, keeping in mind the eleven-pound rifle weight.

One of the many concerns I am hearing from people about this project is the old “barrel burner” comment.
Yep, its gonna get roasted. If it gets to 1200 rounds I’ll consider myself lucky, and then I’ll get another barrel cut and threaded and screw it on in too. That is if I haven’t found something even sharper than the Blackjack by then.

Another concern I have heard from many is about feeding. Short and fat cartridges tend to have feeding issues, especially with steep shoulders like the Blackjack. But to my gratification, I have yet to have a single malfunction. It smoothly feeds from an old beater AICS magazine, which will hold seven of these handsome dandies.

Whether the first, or last round from the mag, these hop right into the chamber without any hangups. And single feeding is no problem either, if you just toss them in with a bit of forward motion. So long as they clear the blunt breach of the barrel, the bolt closes smoothly.

Bolt knob detail. The 257 Blackjack was initially to be called the 257 Pit Boss, I decided to honor the original name by memorializing it here.

A Wildcat cartridge

A wildcat cartridge is an adventure wrapped in hundred dollar bills, but it is not without its fun and excitement. I am not even close to being done with the 257 Blackjack. Hunting season is just around the corner, and I fully intend on putting the Blackjack’s talents to work.

With both deer and elk to harvest this fall and winter. The downrange energy, and resistance to wind this lightweight but potent little rifle is a perfect candidate for these rugged Rocky Mountains that have become my winter range.

With any luck, brass will be commercially available within the next few months from at least one reputable manufacturer. Reamers and dies will also soon be available from Blackjack Bullets website, so it may not be too long before this little cartridge is made an honest one.

The Pit Boss has since received its scope upgrade, the US Optics F25X

Looking into the future

In the meantime, I will continue to prepare and practice for the hunting season waiting for the next best thing. Miles may have some mad scientist things going on at the Blackjack Lab somewhere in the hills of Oklahoma. The best news of all perhaps is that big names like Berger and Hornady are following the lead, coming out with better bullets for the quarter bore fans like myself. So the future of the 257 Blackjack, as well as my 25 Creedmoor, and any fast twist 25 caliber cartridge will be bright and long-lived.

-CBM

Donald Trump Junior stretching the 257 Blackjack out to 1230 yards

How to Spec Out Your Dream Rifle Build

I receive questions almost daily from people who are in the process of putting a custom rifle together, its usually a question about chambers, barrel lengths, different manufacturers or some other specific part. Many times during the discussion, it comes out that maybe one or more of the options aren’t ideal for the intended purpose of the rifle, and that inevitably ends up causing a change in strategy. In the interest of not wasting valuable time, money and other resources, I figured I would put down a good process so that anyone who is interested in a custom rifle build can follow along in the hopes of avoiding that waste. And perhaps the details that follow can get you on the range sooner.

Whether you are rebuilding a rifle or starting from scratch, there are a few very important criteria that should be considered every step of the way. There may be others, but the main two I will focus on, and the rest are based upon are; the intended purpose of the rifle, and the budget you have to spend on it.

The intended purpose of the rifle is very important, it will dictate many of the rifles aspects such as caliber, weight, quality, etc. If your intended purpose is a hunting rifle, then a twenty-plus pound rifle would not be a good starting point. Just as if you are building a match rifle for PRS style competition, a 338 Lapua Magnum may not be the ideal cartridge to choose. So it is very important to evaluate what you intend to do with this rifle when you’re done with it. Many people start with the idea of a do-all rifle when building a custom, in my experience, custom rifles are an addiction and if you build one, you will likely follow it with more. So don’t be too afraid to get fairly specific with your purpose.

The budget you have to spend on a rifle has just as much influence as the intended purpose because many of us are not rich, and the dollars we have available to spend are limited. You should make sure that your choices are made with that in mind. If you blow your entire budget on a receiver and barrel, you may not have enough left to spend on a good scope. With so many great options available to you today, there are components that will meet most every custom rifle build budget.

Moving forward, here is the order in which I typically choose my components. Afterward, I will discuss them individually:

  • Intended Purpose
  • Project Budget
  • Accuracy Required
  • Distances intended to shoot
  • Weight Limit
  • Bore Diameter
  • Bullet intended to shoot
  • Velocity required
  • Barrel Twist
  • Cartridge Selection
  • Barrel Length
  • Receiver Selection
  • Barrel selection
  • Capacity needed (magazine)
  • Chassis or Stock Choice
  • Trigger
  • Scope & Mounts
  • Accessories
  • The distances you intend to shoot are very important. If it is a match gun for thousand-yard benchrest, then you probably want to shoot something 6mm or larger. If you plan on dangerous game in Africa, then you probably want something .375 or bigger. It’s pretty easy to decide on this subject, if in doubt, just look at what most others are using to do the same. The important part is to match the distance and bore-size to the job at hand. Hitting targets at 1000 yards don’t require huge amounts of energy, whereas hitting a buffalo at 100 yards does. And it’s especially important if you plan on shooting animals at any significant distance, you need to know what kind of energy and accuracy you need before moving to the bullet.

    Selecting a bullet you’ll notice is almost at the top of the list, which may seem like putting the cart before the horse but you’ll soon see why. The only reason we shoot rifles is that we want to hit what we’re aiming at, accuracy then must be one of our top priorities. So once you figure out your available budget, and what you plan to do with the rifle, you should have a pretty good idea about the level of accuracy that will be necessary. Most of the time we want as good of accuracy as can possibly be achieved, so it goes almost without saying that we want a precise shooting rifle capable of sub-MOA (minute of angle) accuracy, and preferably better than half MOA.
    So the next step is choosing the bullet you intend on shooting. The reason this is so important and at the beginning of the list is because so much of the rest depends on it. You should pick a bullet that meets the criteria of your budget and purpose, personally, I try and use the most inexpensive and readily available bullet I can, but one that is heavy for caliber, and has the highest Ballistic Coefficient (BC) as possible. For example;
    If I am planning on shooting a 6.5 for competition, I would probably find something that is 140 grains or more, preferably with a high .290 or better BC, and available readily and in bulk packages to save money. Just how high a BC is up to you, there are plenty of inexpensive options like the Barnes Bullets Match Burner, or you could spend quite a bit more on something like a Berger Bullets 156 EOL.
    Another example; If you are building a hunting rifle and only anticipate shots inside of two hundred yards on whitetail sized game, then you probably don’t need to spend a fortune on specialty or high BC bullets. A simple and inexpensive soft pointed bullet would do the trick just fine. There are pros and cons to either, so pick a bullet that fits your budget and availability, I say bullet but it could be multiple bullets if you must. I prefer and suggest to others to stick to one bullet, if you dont know why, then you should read this when your done.

    Once you have decided on a bullet or perhaps bullets, then you know what kind of barrel twist is required by that manufacturer in order to shoot it well. So mark that down on your build list right next to the bullet. I like fast twist barrels, they are better for shooting the typically heavier bullets that have the higher BC’s. And with technology going the way it is, there are more and longer and heavier bullets headed our way. So favoring a faster twist may leave the door open to shooting better bullets in the future. I have at least one barrel that is an 8.5 twist and I wish it was an 8 or a 7.5, but that’s life in the fast lane.

    If your goal is to hunt big game animals at long range, then you will definitely need as much energy as possible, that can be achieved by higher velocity. A 308 and 300WM can both shoot a 180-grain bullet, but the 300WM can shoot it much faster and therefore carry more energy. The 300WM then would be the better choice of the two for long-range hunting. That is the simple way to choose a cartridge, you can make it as simple or as hard as you want. Just keep in mind the two governing factors we spoke of at the top, what fits both my purpose and budget. It might be a 300WM or it might be a 30 Nosler or PRC, one has more energy, one is cheaper, pick your poison.

    Now that you know your bullet and cartridge combination, you need to decide on a barrel length. How much barrel do you need to get your selected bullet up to speed for the job you’ve tasked it to? Bigger cases with lots of powder usually need a long barrel to burn it all, and that’s what gives those big cartridges their speed. So if you chose the 300WM with a twenty-two-inch barrel, you’ll be slower than had you chosen a twenty-six inch. With as much data as there is available today, this is a very simple calculation to find. Just figure what muzzle velocity you need to stay above the minimum required velocity and energy at the distance you have determined at the outset of the project. Today’s ballistic solvers are an extremely valuable tool for doing this, there are many available, I prefer Trasol.
    There are many fantastic barrel manufacturers, some cost more than others, and some have features and services others don’t. You may want a less expensive button-rifled barrel, or perhaps a cut rifle barrel. You may want flutes cut in the barrel to reduce weight, or maybe a carbon fiber wrapped barrel. Each has its pros and cons again, look into as many options as you can, so you don’t regret it after your rifle is done.

    With barrel details, and the cartridge now written down on your build sheet, its time to pick a receiver to house all this excitement. If you are building a short action cartridge like a 6.5 Creedmoor, then you can pick from a plethora of high-quality short action receivers. Whether it’s a simple Remington 700, or something real fancy like the Badger Ordnance 2013 Action, it once again comes back to your budget and purpose. There are too many manufacturers to list nowadays, making short, long, and XL actions. You can get them in the very common Remington 700 footprint, to use the huge aftermarket support of that pattern, or try one of the many others. Just make sure that when choosing a receiver, you make sure your components are compatible (chassis/stock, bottom metal, etc.).
    Keep in mind that some of these receiver options come with built-in canted scope bases, or available scope bases with various cant options. Do yourself a favor and research those options before buying to make sure it matches your intended purpose.

    The purpose of your rifle will also determine what kind of round capacity you will need. Whether its three, or twelve, you can feed your rifle through a magazine. Most hunting rifles use a blind box mag, and if that meets your requirements then you needn’t look any further. But if you want a larger capacity, then you may consider a detachable box magazine. If your not sure, you can always choose a DBM setup, and run five round mags, ten rounders, or whatever fits your needs. Just keep in mind that additional weight for your end goal.

    Another big choice you will need to decide on is what kind of chassis or stock you plan on using. But since you now know what action, barrel & contour, magazine or DBM, and of course what the purpose of the rifle is, it just comes down to choice and what you can fit in the budget. Keep in mind features between chassis, such as construction and accessories. A carbon fiber stock is much lighter than a fiberglass stock, but maybe you want a heavy chassis instead, with adjustable weights on it.

    Almost any rifle receiver worth having has a good trigger available. Again, do your research and see what you can get that fits your taste, your rifle, and your budget. I am a very big fan of Trigger Tech triggers, but there are many others as well. One thing on triggers, make dang sure you are getting the right model for your build, and ensure safeties, bolt stops, and releases are compatible before you order one. The last thing you want is to get everything put together only to find out your bolt release won’t work or some damn thing.

    The scope and mounting system are incredibly important, so don’t skimp on them. It can be very hard to know what heigh rings to get, or what base to mount them to if you don’t have the components in hands. Many of us order these parts online, so you cant really dry fit them until they arrive. Unfortunately, the best you can do is estimate from your best measurements, and see how it turns out.
    Your scope and base choice are critically dependent on your ballistic data (determined by numbers we figured out already above). You may need a 20, 30, or 40 MOA scope base in order to reach your distance goal, particularly if the scope you choose has inadequate internal travel. Whereas if you are building a short-range rifle or a super flat shooting rifle, you may not need any additional cant.
    Your scope magnification depends greatly on preference and your eyes. But choose one that will allow you to see targets within your intended range, and has the range of magnification you will need. Optics are very subjective because we all have different eyes, so you cant always take others’ opinions for granted, not even mine. Ideally, you should try out your prospective scopes beforehand, but if that isn’t an option, then you may just have to base your choice on other people’s reviews.

    The last thing to cover is accessories, things like bipods, slings, suppressors etc. Now that you have all of your other bases covered, it should be pretty easy to pick out accessories. A stockpack perhaps that fits the stock you already selected or a support bag that attaches directly to the chassis you picked out. With all the minutia of your build nailed down, you can select all the accessories that will fit it.

    Hopefully this has been a helpful walkthrough on how to put your dream rifle together, these steps can be followed or applied to additional build aspects. If you’ve done it right, you should basically have a build sheet with everything you need to aquire. The end goal is to have a rifle you are pleased with, functions as designed, and brings a smile to your face. But dont be too satisfied with it, as it won’t be long till the build bug bites you again and the whole process starts over again. And when it does, come back and read this again.

    -CBM